Airless dispenser
The dispensing head, airless pump and outer structure stay in use. Brands do not discard the pump and the full outer pack with every refill.
Airless Pak mono
Reusable airless pump. Replaceable refill pouch.
Airless Pak mono is a refillable airless packaging system for cosmetics and skincare: a reusable airless pump paired with a replaceable, PE-based airless refill pouch that holds your formula. Available from 30 ml to 300 ml.
The system
What is in the Airless Pak mono system?
Two main parts with different jobs: one designed to last, one designed to be replaced. The interface between them is what makes a flexible pouch work as an airless pack.
Refill pouch
A lightweight flexible pouch holds the formula. It collapses as product is dispensed and is replaced when empty.
Spout, valve and connection
The spout, valve and connection architecture link the flexible pouch to the dispenser, supporting filling, sealing and controlled dispensing.
How it works
How does Airless Pak mono dispense without air?
In a conventional pump bottle, outside air replaces the product that leaves. In Airless Pak mono, the flexible pouch is designed to collapse as product is dispensed instead, so the formula is pushed out without the pack filling with outside air.
Connect
The filled pouch connects to the dispenser through its spout.
Dispense
Each pump stroke delivers a controlled dose.
Collapse
The pouch contracts as it empties, helping minimize residue.
Swap
The empty pouch is removed and a new refill is connected.
Watch the refill pouch being replaced (0:23).
Formats & applications
Which sizes and formulas can use Airless Pak mono?
Airless Pak mono is offered from 30 ml to 300 ml for skincare, sun care and personal care.
30–50 ml
Serums, ampoules, treatments, gels, eye and face care.
100–150 ml
Lotions, moisturizers, creams and selected sunscreens.
200–300 ml
Body lotion, hair care and selected liquid personal care.
Formula fit is checked, not assumed
Product category alone does not decide suitability. We review the formula and dispensing needs together:
- Viscosity and rheology
- Particles, oil and alcohol content, pH
- Barrier and stability requirements
- Desired pump output and filling process
Options
Make it your brand’s pack.
PCR options
A proportion of post-consumer recycled (PCR) material can be incorporated. Components and recycled content are defined for each project, subject to compatibility and performance requirements.
Artwork and finish
Pouch graphics, matte finishes, dispenser appearance and decoration can be reviewed for your project and checked against the final material specification.
Your pump and filler
Existing pump specifications and filling partners can be evaluated. Compatibility is confirmed per project rather than assumed.
Pouch material details: see the documented laminate.
For brands
From sample to launch.
Start with your product, format and dispensing requirements. Together we define a sample evaluation and a focused PoC.
- Reference MOQ
- From 5,000 units, depending on configuration
- Status
- Commercially launched, November 2025
- Focus
- Indie and SME beauty brands, plus larger brand teams
Initial fit
Share category, format, market and timeline.
Technical scoping
Formula characteristics, pump and filling needs define the test plan.
Samples
Evaluate identified sample configurations with handling guidance.
PoC & validation
Filling, compatibility, dispensing and residue tested against agreed criteria.
Brand adaptation & launch
Artwork, volumes, quotation, pilot and commercial supply.
Ready to test Airless Pak mono with your formula?
Tell us your product category, preferred format and project timing.